Aluminum honeycomb core manufacturing process

 Sunshine’s Aluminum composite panels are manufactured by relating aluminum honeycomb core in between two skins. The external skins are most generally made of accouterments similar to aluminum, wood, Formica, and laminates but a wide variety of shells can be applied.

 Aluminum honeycomb core is largely desirable due to its incredibly high horsepower to weight rate. The core used in Sunshine’s Aluminum composite panel is fabricated by our family company, Corex Honeycomb from our Cambridgeshire, UK headquarters. manufactured with Aluminium Alloy Grade 3003 or 5052, it follows a daedal manufacturing process as outlined below.

 Aluminum honeycomb belly manufacturing proceeding infographic

 Aluminum honeycomb gut manufacturing proceeding

 The manufacturing process begins with a roll of the aluminum antipode.

 The aluminum antipode is passed through a printer for tenacious lines to be published.

It's also cut to size and piled into piles using a mounding machine.

 The piled wastes are pressed using a heated press to green-light the glue to cure and bond the wastes of antipode simultaneously to form a pate of honeycomb.

 The block can be cut into slices. The consistency can be custom-made to client conditions.

 The honeycomb is also expanded.

 Eventually, the expanded aluminum honeycomb core is clicked concurrently with the guest's specified skins to produce our bespoke compound panels.

 These panels deliver severity and flatness with minimum increase in weight and help our clients to save on cost, weight, and accouterments.

 Honeycomb Cell Sizes

 Corex Honeycomb’s core is accessible in a wide diversity of cell sizes

 Aluminium Honeycomb Core-Large Cell Size

 Large Cell Size

 Size25.4 mm/ 1”,19.1 mm/3/4”

 Light and cost-effective. Suitable for lower challenging operations similar to large panels used in the armature, interior design, and structure facades.

 Aluminium Honeycomb Core-Medium Cell Size

 Medium Cell Size

12.7 mm/1/2”,9.5 mm/3/8”,6.4 mm/1/4”

 Veritably good strength, weight, and cost rate. Suitable for a range of operations encompassing marine, rail, construction, and motorsport.

 Aluminium Honeycomb Core-Small Cell Size

 Small Cell Size

4.8 mm/3/16”,3.2 mm/1/8”,1.6 mm/1/16”